6 results

Seafood CRC: automation of western rocklobster processing

Project number: 2008-910
Project Status:
Completed
Budget expenditure: $274,476.00
Principal Investigator: Glen A. Davidson
Organisation: Western Australian Fishing Industry Council Inc (WAFIC)
Project start/end date: 31 Jan 2009 - 30 Jul 2010
Contact:
FRDC

Need

There is much information available regarding the benefits of automation. Much of this information is supplied by equipment manufacturers and is therefore less than objective. In addition many of these claims are not supported scientifically or commercially and most equipment suppliers are not sufficiently familiar with the Western Rocklobster industry to even make many of the claims. There is a strong need for independant seafood engineering and technical experts to be available (presumably within Universities, etc) that industry can call upon to verifiy equipment suppliers' claims and provide firsthand expert knowledge on the operation and limitations of any equipment under consideration. This project will investigate options for automation of western rock lobster processing from a position of commercial and industry knowledge and scientific expertise to produce definitive cost/benefit assessments. In addition, technical experts associated with the CRC, such as the UniSA Seafood Engineering Postdoc will be involved to strenthen the outcomes and help build capacity within research providers.

Objectives

1. To develop, trial and evaluate potential options for automation of Western Rocklobster processing
2. To make recommendations regarding future options for automation of Western Rocklobster processing.

Final report

ISBN: 978-1-925983-32-6
Author: Glen W. Davidson
Final Report • 2012-06-25 • 515.39 KB
2008-910-DLD.pdf

Summary

Automation of processing is widespread in many food production industries. Currently, labour costs in the Western Rocklobster industry are high and availability of labour is extremely poor. This is especially problematic given the processing of Western Rocklobsters is a highly manual process. Individual lobsters can be handled up to seven times from the point of receival to the finished product form. Reducing labour by mechanising process steps may improve process (and product) consistency and profitability and reduce dependence on large numbers of casual, untrained, itinerant workers required for only short periods at a time. This study investigates options for automating processing of frozen rock lobster products, in particular colour grading; washing of cooked lobsters; and wrapping of tails.

Whilst colour grading was found to be problematic, automated methods of washing of whole cooked and wrapping of tails were found to be applicable in the commercial environment. Basic cost/benefit analyses show that there were potential commercial advantages to automation of washing and tail wrapping under the industry conditions that prevailed when this project was proposed. However, recent changes in the management of the Western Rocklobster industry have resulted in dramatic reductions in the scale of frozen production. As a result, the commercial argument for automation of processing has been weakened greatly

A pilot project conducted in the western rock lobster industry, to create a software audit tool for assessing occupational health and safety compliance with industry best practice on board a commercial fishing vessel

Project number: 2005-228
Project Status:
Completed
Budget expenditure: $120,264.09
Principal Investigator: Tanya L. Adams
Organisation: Western Australian Fishing Industry Council Inc (WAFIC)
Project start/end date: 29 Jun 2005 - 15 Nov 2008
Contact:
FRDC

Need

This project relates to the R&D program : Industry Development under Challenge 4 – Improve the operating efficiency of businesses which includes occupational health and safety.

This project in combination with the two existing FRDC projects seeks to increase the knowledge of occupational health and safety through the assessment process. The assessment with this tool will allow industry to identify areas where the level of compliance is below expectations set by industry and therefore address these deficiencies. It also allows for the recognition of the area that OH&S is being done well.

In order to demonstrate to the Regulatory bodies and the Industry body – WAFIC that the industry itself is utilizing the Code there needs to be some form of assessment on each individual fisherman to ascertain the level of compliance with the Code. There also needs to be some form of assessment of what are the main OS&H issues that still remain a high risk in order for the industry to address those problem areas.

It has been determined that this project needs to be focused on one industry sector as it is a pilot for the future development of OS&H. Therefore to ensure the variables are minimise the Western Rock Lobster Industry will be the focus for the initial pilot project. HOWEVER IT IS FULLY INTENDED TO APPLY THE ASSESSMENT TOOL AS THE FOLLOW UP MECHANISM FOR THE NATIONAL OSH CODES PROJECT.THERE ARE KEY COMPONENTS TO ALL OSH PROGRAMS ACROSS AUSTRALIA. THESE ARE TO HAVE A PRACTICAL SET OF GUDILINES THAT INCORPORATE THE LEGAL REQUIRMENTS IN EACH STATE AND PUT THEN IN SEAFOOD TERMS. THESE ARE TO BE DEVELOPED THROUGH INDUSTRY ( THIS IS THE NATIONAL CODE).TO MAKE INDUSTRY AWARE AND ACHIEVE A CULTURAL CHANGE FROM WITHIN THE INDUSTRY AND TO PROMOTE TO GOVERNMENT THE REASONS WHY THE NATIONAL CODES PROJECT EXISTS . TO INSTALL A SYSTEM OF EVALUATION TO BE ABLE TO DEMONSTRATE THAT THE SELF REGUALTION APPROACH WORKS.

The software tool developed for this pilot will also be added on the existing national Extension Occupational Health and Safety project as method of assessing those states performance after the introduction of their respective OS&H Codes.

SEE ATTACHMENT 1 FOR INFORMATION ON BENEFITS OF USING THE TECHNOLOGY

Objectives

1. Design and test an assessment tool to evaluate the uptake of the WAFIC Occupational Health and Safety Code in the rock lobster sector in WA
2. Demonstrate the benefits of such a tool to the WA Commercial fishing Industry for wider application througout the state and Australia.
3. Demonstrate to other states THROUGH STATE PEAK BODIES ,ASIC, SSA, NAC the benefits of the tool as part of the National OS&H Extension project

Final report

ISBN: 978-0-9751694-4-5
Author: Tanya Adams
Final Report • 2010-03-02 • 17.77 MB
2005-228-DLD.pdf

Summary

The Western Australian Fishing Industry Council has had a comprehensive health and safety code for use in the wild catch fishing industry in place since 1992. The OSH Code (hereafter referred to as the Code) was developed as a result of an increasing fatality and serious incident rate within the industry and pressure from both government agencies with jurisdiction over the fishing industry (Worksafe WA and Marine Safety WA) for WAFIC to act over the r incident rate.

The Code was issued as a formal printed document in 1997 and while the education and awareness process continues to this day, questions have been raised by WAFIC, Industry and Government agencies as to the Code’s effectiveness and uptake by industry.

This project involved the Principal Investigator (hereafter referred to as the PI) developing the audit tool (question set) and conducting the trial audits and the Co-Investigator (AXON IT) accessing the software, developing the web based system and uploading all necessary documentation. 

The question set reflected the content and structure of the Code: Part 1 Responsibilities; Part 2 – General guidelines; and Part 3 – Pot and Trap.

The question set was refined over eight versions based upon feedback from trial audits. 

SafetyNet is the name assigned to the web site where all the data is collated and reports produced.

Twenty two sample audits were conducted randomly within the Western Rock Lobster sector and the data entered into the software. The audits and subsequent data collected was not analyzed other than collection of answers for each question. A statistical analysis was not within the scope of the pilot project.

The reports that can be generated by the data base are simple pie charts or bar graphs. They are easy to access and interpret from SafetyNet. Sample reports on the data from the twenty two audits were used to design and test the report generator.

While the audit tool has been piloted within the Western Rock Lobster industry, the audit tool can be adapted to any sector across Australia by designing the question set and uploading to the web. It has been designed so that it can be adapted to enable each state to audit their industry where and when required to assess the uptake of each state’s OSH Code.

The use of Microsoft word for the audit tool also provides flexibility to adapt the question set and reports for other types of audits e.g. environmental and quality audits.

Keywords: Rock lobster, Worksafe, Marine Safety, audit, Microsoft word, software, SafetyNet.

Accident statistic tool

Project number: 2003-236
Project Status:
Completed
Budget expenditure: $73,700.00
Principal Investigator: Tanya L. Adams
Organisation: Western Australian Fishing Industry Council Inc (WAFIC)
Project start/end date: 29 Jun 2003 - 19 May 2008
Contact:
FRDC

Need

In order for the industry to evaluate its performance in workplace accidents an industry driven system is required. The only available data at the moment is gained from fatalities and hearsay and it is extremely difficult to address areas of concern using this data. The industry must have its own reliable data to ensure appropriate insurance premium rates are established and the performance monitored by insurers is accurate.

In order for industry to establish priority areas, the collection of information is essential and presently none of the methods available meet industry requirements. This makes it impossible to monitor the performance of the industry due to the lack of useful data and doesn’t allow the industry to target areas with application to training courses and safety awareness sessions.

Objectives

1. Design and test a standard accident reporting system
2. Design and test a software system for data inputs and reports
3. Develop a mechanism for ensuring industry is trained in the use of the reporting process

Seafood Directions 2003 - 3rd biennial national seafood industry conference

Project number: 2002-304
Project Status:
Completed
Budget expenditure: $84,525.00
Principal Investigator: Jo-Ann Ledger
Organisation: Western Australian Fishing Industry Council Inc (WAFIC)
Project start/end date: 19 Oct 2002 - 30 Mar 2005
Contact:
FRDC

Need

The Australian Seafood Industry Council has identified a need to hold a biennial national seafood industry conference where the industry can gather in an appropriate form to discuss and learn about issues of critical nature affecting the industry and to use this form as a means of providing the basis for future planning and direction.

1.There is critical need for the seafood industry of Australia to promote itself and its image.
2.There is a critical need for the industry at national level to adequately address issues of Access Security.
3.There is a critical need for the industry at national level to adequately address issues of Quality.
4.There is a critical need for the industry at national level to adequately address issues relating to the Environment.
5.There is also a critical need for industry to address the public’s perception of seafood and associated issues such as quality, health benefits and product transfer.
6.There is a clear need for the Australian seafood industry to develop a ‘conference culture’ at a national level, which is critical to ensuring effective information transfer.
7.Other issues such as training and education, marketing and industry development also have international aspects, which could be addressed through attracting international industry delegates to Australia through a conference.

Objectives

1. Plan and deliver the 3rd Seafood Directions Conference
2. To update the "How to Guide for running and managing Seafood Directions".

Final report

Author: Jo-Ann Ledger
Final Report • 1.47 MB
2002-304-DLD.pdf

Summary

Perth, Western Australia was the Host State for the third Seafood Directions Conference. The conference is held bi annually and is the premier conference for members and associated parties of the seafood industry. The conference was previously held in Brisbane (2001) and Adelaide (1999), Sydney will host the conference in 2005.

The Rock Lobster Congress 3 hosted by the Western Rock Lobster Council was held on Tuesday 16 September prior to Seafood Directions for the first time.  By holding the congress prior to the conference encouraged attendance by fisherman at Seafood Directions 2003, and this was a delegate base the conference was keen to have attend.

The Women’s Industry Network Seafood Community Conference was a one-day conference held on Wednesday 17 September.  The organising committee believed it was of importance to incorporate this conference into Seafood Directions and also offered a discounted rate to WINSC delegates to attend Seafood Directions on the Thursday.

Rock Lobster Post Harvest Subprogram: a code of practice for handling rock lobster

Project number: 2002-237
Project Status:
Completed
Budget expenditure: $159,586.39
Principal Investigator: Richard N. Stevens
Organisation: Western Australian Fishing Industry Council Inc (WAFIC)
Project start/end date: 8 May 2002 - 17 Feb 2006
Contact:
FRDC

Need

Commercial in confidence. To know more about this project please contact FRDC.

Objectives

Commercial in confidence

The prevention of occupationally-related infections in western rock lobster fishermen

Project number: 1998-338
Project Status:
Completed
Budget expenditure: $158,901.00
Principal Investigator: Thomas Riley
Organisation: Western Australian Fishing Industry Council Inc (WAFIC)
Project start/end date: 25 Aug 1998 - 16 Jan 2004
Contact:
FRDC

Need

The incidence and severity of infection associated with WRL does not appear to have changed vastly since 1949, despite penicillin therapy and a heightened awareness of the infection by those in the industry. Infection may result in loss of working days. Severe cases may progess to more serious conditions such as septic arthritis and endocarditis, potentially life-threatening conditions. The inappropriate and unnecessary use of antibiotics is of great concern currently as antibiotic resistant bacteria emerge world-wide. The emphasis is now on preventing infection rather than treating it with antibiotics when it does occur. More advanced techniques for the recovery and detection of E. rhusiopathiae have been developed, including the use of selective media and a molecular method. Further study of these infections, utilising more appropriate techniques, is warranted to determine the exact role that E. rhusiopathiae has in this infection. Also, the role of other organisms causing apparent infection in fishermen of all types needs to be evaluated. This will allow preventive strategies to be developed which will, in turn, result in less infection and reduced exposure to antibiotics.

Objectives

1. To determine the role that E.rhusiopathiae plays in "crayfish poisoning".
2. To determine the distribution of E.rhusiopathiae in the work environment
3. To develop interventions and strategies to reduce the incidence of "crayfish poisoning"

Final report

ISBN: 1-74052-106-4
Author: Thomas Riley
Final Report • 2004-01-15 • 5.71 MB
1998-338-DLD.pdf

Summary

The Western Australian rock lobster industry is the most valuable single species fishing industry in Australia and earns $400 million annually.  “Crayfish poisoning” is the common name for a painful wound infection affecting lobster fishermen and other industry workers in Western Australia.  Despite improvements in working conditions and antibiotic therapies, evidence suggests that infection continues to be a source of morbidity for workers. Although rare, life threatening severe infections can result from these skin infections.  Little is known about the aetiology of these infections; however, there are some similarities with another occupationally related human infection, erysipeloid, caused by Erysipelothrix rhusiopathiae. The aims of the project therefore were to elucidate the cause(s) of “crayfish poisoning”, with particular reference to E. rhusiopathiae, and to assess interventions for preventing or treating infection.

An epidemiological and microbiological investigation of “crayfish poisoning” was conducted.  The potential pathogens isolated or detected from 47 suspected “crayfish poisoning” wound swabs were:  Staphylococcus aureus, 22 (47%); Acinetobacter spp., 18 (38%); Streptococcus pyogenes, 11 (23%); Erysipelothrix spp., 9 (19%); Vibrio alginolyticus, 7 (15%); other Gram negative bacilli, 16 (34%).  While S. aureus was the predominant organism found, Erysipelothrix was detected in 19 % of the samples. Strep. pyogenes was also frequently isolated, as was Acinetobacter spp.  An objective of this project was to establish the role that Erysipelothrix plays in these skin infections.  Clearly it does play a role but the natural history of this disease needs more work.  Both S. aureus and Strep pyogenes are common skin pathogens.  It is likely that their growth may obscure the growth of Erysipelothrix, hence our use of a molecular diagnosis.  The other potential confounder, however, is time to presentation.  Erysipelothrix is typically a sub-dermal infection and the skin is not broken.  When the skin does beak the opportunity exists for other organisms like S. aureus and Strep pyogenes to infect the wound.  The hypothesised progression of diseases therefore is Erysipelothrix infection first followed by the others.  However, by the time the other organisms appear, Erysipelothrix may have disappeared.  The Acinetobacter spp., Vibrio spp. and other Gram negative bacilli are likely to be environmental contaminants.  This is not to say that S. aureus and Strep pyogenes are not important in the overall problem of skin infections in fishermen.  They are both potentially serious pathogens.

From the epidemiological survey carried out the following information was obtained: 68% of cases were young deckhands; 52% of infections were on the fingers; 22% on the feet, 15% on the arms, and 15% on the hands; at the time of the injury 43 % were not wearing gloves; and 20 % of cases had a previous skin breach. The presenting signs were erythema (redness), cellulitis (skin breakdown), blisters, furuncles (boils) and paronychia (inflammation of the nail); and systemic symptoms presented in 33%, fever in 29% and lymphadenitis (inflammation of the lymph nodes) in 18%.  Antibiotics were given in 94% of cases, mainly flucloxacillin, 56%.

To assess the distribution of Erysipelothrix spp. in the aquatic environment, a survey of 19 Australasian seafoods was conducted and methodologies for detection of Erysipelothrix spp. evaluated.  Twenty-one Erysipelothrix spp. were isolated from 52 seafood parts.  Primary isolation of Erysipelothrix spp. was most efficiently achieved with broth enrichment, followed by subculture onto a selective agar containing kanamycin, neomycin and vanocmycin, after 48 h incubation.  Selective broth, with 48 h incubation, was the best culture method for detection of Erysipelothrix spp with polymerase chain reaction (PCR).  PCR was 50 % more sensitive than culture.  E. rhusiopathiae was isolated from a variety of different fish, cephalopods and crustaceans, including Western Rock Lobster (Panulirus cygnus).  There was no significant correlation between the origin of the seafoods tested and the distribution of E. rhusiopathiae.  An organism indistinguishable from E. tonsillarum was isolated for the first time from an Australian oyster and a silver bream.  The fishermen’s work environment was heavily contaminated with Erysipelothrix spp.  Overall, Erysipelothrix spp. was widely distributed, illustrating the potential for erysipeloid-like infections in fishermen.  Additional isolates were also obtained from a survey of an abattoir.

The susceptibility of 60 E. rhusiopathiae strains from various sources to 13 antimicrobial agents was determined. Penicillins and cephalosporins remained active against E. rhusiopathiae and should continue to be recommended for treatment.  Ciprofloxacin minimum inhibitory concentrations (MICs) were particularly low (MIC90 0.06 mg/l), offering an alternative agent for the penicillin allergic patient.  E. rhusiopathiae is still resistant to vancomycin (MIC90 64 mg/l), highlighting the importance of early diagnosis of E. rhusiopathiae infection in cases of endocarditis. In addition, 31 E. rhusiopathiae isolates were tested against several commercially available home disinfectants. Most were effective in killing E. rhusiopathiae with minimum bactericidal concentrations of 0.001% for Pinocleen, and 0.03% for Domestos, Linely and the Wheelie Bin Phenyl Cleanser. These disinfectants could be used following mechanical cleaning of work environments, such as fishing boats and equipment, to reduce the risk of infection with E. rhusiopathiae.

Keywords: Western rock lobster, skin infections, Erysipelothrix rhusiopathiae.