8 results

Minimising plastic in the Western Rock Lobster industry (Phase 1 – scope and identify)

Project number: 2020-062
Project Status:
Completed
Budget expenditure: $71,952.22
Principal Investigator: Janet Howieson
Organisation: Curtin University
Project start/end date: 30 Aug 2020 - 31 Oct 2023
Contact:
FRDC

Need

It was recently noted (in FISH Magazine Volume 27-1) that:

“Recent studies have estimated that approximately eight million tonnes of plastic end up in the world’s oceans every year. This contributes to the deaths of the marine animals that become entangled. Plastic can also find its way into the stomachs of seabirds, sea mammals, fish and other marine life, affecting the entire food chain.
The attributes of plastic that make it so attractive as a material, including its durability, are also the attributes that make it so dangerous and long-lived. Products might break down, but the plastic itself remains in the environment. Greenpeace researchers have found plastics in water and snow samples in areas as remote
as Antarctica.

CSIRO research has identified that almost three-quarters of the rubbish on Australia’s coastline is plastic, and that it comes from Australian sources. Research from the Australian Institute of Marine Science has also reported widespread microplastic contamination of waters in north-western Australia. More recently, a study of juvenile Coral Trout from the Great Barrier Reef has identified that tropical fish are ingesting both plastic and non-plastic marine microdebris (particles of less than five millimetres).”

WRL’s vision (as noted in its Strategic Plan 2018-2021) is to be “an iconic global leader in sustainable fisheries management, with one of its strategic objectives to “ensure long term access to the sustainable resource”. WRL continually strives to improve its sustainability practices for the western rock lobster industry, with practices with the ability to transfer to and assist other fisheries being particularly attractive. The research developed through this project will allow greater knowledge and understanding of:

(1) how and where plastic is used within the western rock lobster industry; and
(2) viable and environmentally friendly alternatives to the plastic currently in use.
This will form the basis for Phase 2 of this project, which will allow for the development, trial and implementation of plastic alternatives to combat and reduce the harm to the marine environment, and ultimately lead to a more sustainable fishery.

Objectives

1. Identify where and why plastic is used in the western rock lobster industry.
2. Identify viable environmentally friendly plastic alternatives.

Final report

Authors: Janet Howieson Lynne Loo Katrina Bornt and Shy Vishnumohan
Final Report • 3.17 MB
2020-062-DLD.pdf

Summary

The Western Rock Lobster (WRL) industry has committed to examining plastics use throughout the supply chain. This project was to understand the types and volumes of plastics in the Western Rock Lobster (WRL) supply chain and to provide suggestions of some possible interventions that could form the basis of a Phase 2 interventions project.
This study commenced with defining the scope of the project which originally was to include the plastic use after vessel unload until the exit of product from the processors. This original scope was developed as a previous study (Bornt et al., 2023) had analysed the WRL on vessel plastics use. However, following discussions with the authors, this previous study had focused on equipment such as pots, ropes and floats, so other vessel plastic sources such as bait liners, icebags, gloves and management tags were not considered, so were included in this report. A literature review was also completed during the initial stages of the project to understand previous studies and findings, although it was clear such whole of supply chain plastics mapping in seafood industry supply chains was comparatively rare.

Rock Lobster Post Harvest Subprogram: facilitation, administration and promotion

Project number: 2006-210
Project Status:
Completed
Budget expenditure: $108,226.66
Principal Investigator: Bruce Phillips
Organisation: Curtin University
Project start/end date: 29 Jun 2006 - 30 Jun 2008
Contact:
FRDC

Need

The catches of Australia’s rock lobster fisheries are at or near their maximum level. However, adding value to the rocklobster catch will ensure continuing and improved returns for industry. This can be achieved by way of enshrining maximum quality on delivery to the processing factories, maximum survival of live lobsters shipped to overseas destinations, perfect cooking regimes for the portion of the product processed for this market either in Australia or overseas, the maximum recovery during processing, and a continuous maintenance and upgrading of handling conditions, maintaining and improving health and safety conditions, and having respect for community welfare concerns.

The purpose of the Subprogram is to work with industry to identify the opportunities and priorities to enhance products and profitability and to assist industry meet these challenges. It then seeks to identify and support the research needed to provide answers to permit industry to grasp these opportunities, in a cost effective and timely manner. The outcomes of the research are rapidly provided to industry in a form that allows industry to capture the benefits of the research for the Australian industry. Of special importance is the need for the Subprogram to co-ordinate research effort, eliminate duplication of applications and ensure that projects are relevant.

The global market for lobsters now demands Australia to compete effectively in these markets, and the subprogram assists in ensuring that there is capacity to achieve this to allow the industry to maintain and improve its competitive advantage.

Objectives

1. Coordinate the FRDC Rock Lobster Subprogram
2. Conduct an annual research workshop to present outcomes from the Subprogram to industry and the public, and to define research objectives for subsequent years
3. Facilitate travel of the Subprogram principal investigators, industry members and Subprogram Leader to biannual scientific committee meetings in Australia or New Zealand.
4. Facilitate travel of industry members, and Subprogram leader to biannual Steering Committee meetings
5. Coordinate the preparation of Subprogram media releases and workshop publications
6. Integrate with other FRDC funded rock lobster research programs including the FRDC Rock Lobster Enhancement and Aquaculture Subprogram
7. Coordinate the preparation and distribution of a biannual Subprogram newsletter
8. Develop and maintain a strategic plan for rock lobster research
9. Continually supervise the scientific studies within the Subprogram

Final report

Author: Professor Bruce Phillips

Rock Lobster Post Harvest Subprogram: evaluation of alternative processing technologies applicable to crustaceans

Project number: 2005-223
Project Status:
Completed
Budget expenditure: $426,827.93
Principal Investigator: Hannah Williams
Organisation: Curtin University
Project start/end date: 30 May 2005 - 30 Jun 2009
Contact:
FRDC

Need

It has been clearly identified by industry members that there is a need for improved and/or alternative processing methods for crustacean species in Australia. Developments in international trade and food standards indicate that a review of current and alternative processing methods is required. Any improvements in the yield and quality of the cooked products will result in a significant market advantage and increased profitability.

Initial studies will focus on western rock lobster as this is a high value market in which a significant portion of the catch is processed. It is proposed that further complementary projects will be initiated to extend this work to other species of crustacea and other technologies over the next few years.

The western rock lobster industry turns over $300 million annually, with 70% of the catch currently marketed as processed product. The major issues with western rock lobster cooking are weight recovery and melanosis reduction. Melanosis occurrence is related to cooking methods (FRDC 2001/235). Currently sulphites, are widely used in the seafood industry to alleviate melanosis, but high levels of sulphites results in a negative impact on flavour and health (McEvily and Iyengar ,1992). Other antibrowning agents, such as Everfresh (4-hexylresorcinol), have not found wide application. For some decades, western rock lobster processors have attempted to refine their traditional cooking method (batch boiling), but to no avail. Recent advances in alternative cooking methods offer the possibilities to improve yields. For example, when compared to boiling, Laitram Machinery Inc., reports typical yield increases of 2% for steamed homarid lobster. A 2% improvement in cooked weight recovery would bring an additional return of approx. $2.6 million per season to the western rock lobster industry. There is a need to address a number of questions regarding the impact of alternative cooking methods on weight recovery and melanosis rates for the western rock lobster. For the first time, these impacts can be assessed objectively using key information gathered in FRDC project 2001/235.

Objectives

1. To determine the standard processing protocol for three alternative cooking method (steam, steam plus pressure and microwave cooking)
2. To investigate factors impacting on uptake of water and antibrowning agents during drowning of rock lobster, correlated to associated weight recovery and melanosis development
3. To evaluate the impact of alternative cooking methods, (microwave cooking, steam, and steam plus pressure) on weight recovery and melanosis rates
4. To evaluate the postproduction sensory quality of rock lobster processed by alternative cooking methods in comparison to rock lobster processed using standard practise (boiling)
5. Optimisation of processing methods
6. Information extension to industry to enable maximal adoption of results

Final report

ISBN: 978-0-646-52749-9
Author: H Williams P Spanoghe N Balliu
Final Report • 2010-05-04 • 1,008.91 KB
2005-223-DLD.pdf

Summary

This project has identified the processing parameters required to optimise rock lobster processing using atmospheric steam cooking to ensure increased weight recovery, reduced melanosis and improved post processing sensory quality. 

The information arising from this project enables processors to maximize their cooked weight recoveries whilst ensuring reduced melanosis through the use of the identified steaming protocol. This will lead to increased profitability and efficient use of the resource is possible through minimising costs of cooking and maximising financial returns due to improved yield and sensory appeal. The product will also be more competitive on the international market due to the improved sensory appeal and ability to reduce use of undesirable chemical treatments (sulphites).  

Keywords: Rock lobster, processing optimisation, post harvest.

Rock Lobster Post Harvest Subprogram: strategic planning, project management and adoption

Project number: 2003-241
Project Status:
Completed
Budget expenditure: $265,441.00
Principal Investigator: Bruce Phillips
Organisation: Curtin University
Project start/end date: 29 Jun 2003 - 1 Jul 2007
Contact:
FRDC

Need

RESEARCH RELEVANCE AND ACCEPTANCE

FRDC is continually asked to fund a wide range of projects in the rock lobster post harvest area. These include studies of post-capture handling, transport, live holding cooking, packing, storing, freezing, Australian and international shipping, etc. To ensure that the investment in R&D results in significant profits for the industry it uses the Subprogram to assist it to measure the quality of science of the application, plan the research with industry partners to ensure improved outcomes, develop a comprehensive extension program, and ensure a high level of adoption of the results.

The Subprogram has achieved a high degree of research coordination between the States and an effective communication strategy to ensure service delivery to the industry. The Subprogram has added value to the FRDC's research investment by managing its project portfolio in this manner. This could not have been achieved without an independent Subprogram Leader and a highl responsive Steering Committee that is represented by industry members across Australia.

RESEARCH EFFICIENCY

Because of the Subprogram there have been substantive savings in the operation of projects and in the funding approved for new projects. The Subprogram ensures that the projects are appropriately costed, involves the industry in the projects where ever possible, and coordinates travel and workshop budjets to ensure a more efficient use of limited research funds.

NEW PROJECT DEVELOPMENT

As an indication of needs. The Subprogram is currently examining projects looking at:

1. Designing improved baskets for transporting both western and southern rock lobster lobsters. This project will be developed mainly with non FRDC funding.

Basket designs vary widely in the industry. The were developed add-hock all over different parts of the fisheries and all over Australia. In recent years there have been many modifictions to original designs as fishers attempted to transport ever increasing numbers of lobsters in a condition 'suitable for live export'. A better designed basket could provide financial savings to fishers and processors, and perhaps make them an interchangable item, similar to the use of wooden pallets in other industries. In addition, a better basket could assist with health and saftey issues, becuse many of the present baskets in use result in excessively heavy loads being carried, which may cause back damage.

2. Solving the “pink lobster” problem (2003/243)in western rock lobsters which is causing problems for both the wild fishery and processors.

Lobsters with pink flesh are difficult for processors to sell and the definiely get a reduced price. This is also a problem for fishers who, knowing of the processors problems, often tend to discsrd these lobsters at sea. It is mainly a western rock lobster problem but it does occur on a small scale in southern rock lobsters in SA.

3. Value adding the southern rock lobster catch by optimising flesh quality of uder valued large lobsters for the sashimi market (2003/242).

Large southern lobsters are difficult if not impossible to sell and if the are sold it is a very low prices. The possibility of value adding to these lobsters by 'preparing them' for the sashimi market is to be examined.

4. Production a booklet assisting sales of rock lobsters by advising overseas buyers how best to hold live rock lobsters; and documenting the operations of the market in Hong Kong for southern rock lobsters to assist Australian marketers from South Australia, Victoria and Tasmania.

5. The cooking project 2001/235 will lead to dramatic new projects after completing of this study. Progress in this project has impressed the industry and clearly indicated that significant improvements improvements can be made in this area. The cooking techniques in practice can greatly improved. Innovate methods such an microwave cooking will be investigated.

Other projects will be developed after identification and consultation with industry. In all cases the Subprogram seeks quality scientific studies using innovative approaches, with maximum cost effectiveness.

Objectives

1. Coordinate the FRDC Rock Lobster Post-Harvest Subprogram
2. Conduct an annual research workshop to present outcomes from the Subprogram to industry and the public, and to define research objectives for subsequent years
3. Facilitate travel of the Subprogram principal investigators, industry members and Subprogram Leader to biannual scientific committee meetings
4. Facilitate travel of industry members, and Subprogram leader to biannual Steering Committee meetings
5. Coordinate the preparation of Subprogram media releases and workshop publications
6. Integrate with other FRDC funded rock lobster research programs including the FRDC Enhancement and Aquaculture Subprogram
7. Coordinate the preparation and distribution of a biannual Subprogram newsletter
8. Develop and maintain a strategic plan for post-harvest rock lobster research
9. Continually supervise the scientific studies within the Subprogram

Final report

ISBN: 1 74067003264
Author: Dr Bruce Phillips
Final Report • 2007-07-09 • 442.04 KB
2003-241-DLD.pdf

Summary

An independent Subprogram Leader, and a highly responsive Steering Committee, that is composed of industry experts from across Australia have provided an effective and efficient system for directing relevant research activities to ensure continued and increased profitability for the Australian rock lobster fisheries. The Steering Committee, under the Subprogram Leader’s direction, worked as an integrated group, rather than a collection of individuals, and carefully selected and recommended projects for funding, and then followed their progress and offered advice to principal investigators in the national interest. The industry representatives on the Steering Committee have also acted to provide research facilities within the industry as the best locations to conduct research, and ensuring the uptake of successful projects as soon as they occur.

The research conducted by the Subprogram has continued to significantly improved Australia’s understanding of the physiology and biochemistry of lobsters, from the time of capture through to processing in a variety of product forms. This is of considerable assistance in investigating methods of better handling, cooking, and/or processing lobsters for live export.

Rock Lobster Post Harvest Subprogram: striking a balance between melanosis and weight recoveries in western rock lobster (Panulirus cygnus)

Project number: 2001-235
Project Status:
Completed
Budget expenditure: $247,194.00
Principal Investigator: Hannah Williams
Organisation: Curtin University
Project start/end date: 29 Jun 2001 - 30 Jun 2005
Contact:
FRDC

Need

Currently, melanosis is prevented by increasing cooking time, which results in reduced weight recoveries. At present, cooked weight recoveries average between 93-95% of landed beach weight. An average increase of 1% over the entire industry would result in an increased return of $1-2 million per season (see B2: Background). Thus there is significant scope for improvement. In addition, prevention of melanosis would result in further savings of approximately $1 million per season (see B2: Background).

For the industry to consistently achieve maximum cooked weight recoveries, whilst reliably controlling melanosis, a systematic investigation of the impact of processing on these factors is essential. The information generated by this study will be used to define best processing practices in order to increase overall quality of the product and profitability of the industry.

Objectives

1. To establish the impact of temperature and food additives on the activity of P. cygnus haemolymph phenol oxidase (PO) in vitro.
2. To establish the impact of current commercial practices on weight recovery and melanosis formation.
3. To establish the impact of post-harvest transportation on PO activity, weight recovery and melanosis formation.
4. To determine the effects of anti-browning agents on weight recovery and melanosis formation.
5. To validate the use of experimentally determined cooking profiles for improvement of cooked weight recoveries and prevention of melanosis.
6. To formulate recommendations and guidelines that will enable industry to apply the findings of the study.

Final report

ISBN: 1-7-4067-411-1
Authors: Hannah Williams Glen Davidson and John Mamo
Final Report • 2005-07-01 • 5.51 MB
2001-235-DLD.pdf

Summary

Each year 4-5,000 tonnes of western rock lobster are cooked and exported to countries such as Japan and Taiwan. When existing cooking methods are used a proportion of cooked western rock lobster go black, this results in a product that is unacceptable to the customer

The blackening of the flesh is known as melanosis and is caused by an enzyme called polyphenoloxidase (PPO). Melanosis is a major problem for the western rock lobster industry and it has been estimated that it costs the industry over $1 million per year. Finding a solution to the problem of melanosis by stopping PPO activity is therefore necessary. Currently, cooking is the most common method used in food processing to stop enzyme activity. However, as the PPO enzyme is evidently still active after export lobsters have been cooked it was important to first understand what was happening to the enzyme when it was heated.

This study showed that when lobsters were heated to an internal temperature between 60 and 80°C there was a large increase in enzyme activity. It was not until after temperatures reached 90°C, or more, the enzyme activity stopped. Overall it was found that for 50% of the cooking time, temperatures only reached between 60-80°C. Therefore they did not get high enough to kill the enzyme; rather, current cooking methods actually increase the enzyme ‘s activity.

Rock Lobster Post Harvest Subprogram: rock lobster autopsy manual

Project number: 1999-202
Project Status:
Completed
Budget expenditure: $34,490.00
Principal Investigator: Louis Evans
Organisation: Curtin University
Project start/end date: 5 Sep 1999 - 7 Jan 2005
Contact:
FRDC

Need

With the increasing interest of lobster processors to keep lobsters for extended time periods prior to sale, and of the lobster industry in general in lobster aquaculture, there is a need for information on lobster health management. It is well recognised that a range of diseases and conditions occur in wildstock lobsters (Evans & Brock, 1994) and that health management problems are likely to be encountered in enhancement and aquaculture of spiny rock lobsters. In order to prevent disease outbreaks, or effectively deal with such conditions should they occur, reference material is required for use by personnel involved in enhancement and aquaculture programs. At present there is very little published information on health management of spiny rock lobsters held in captivity. A valuable first step to address this need would be the publication of a manual describing the approach to be used to investigate lobster health problems along with photographic material on disease conditions likely to occur in captive lobsters. Such a manual would be used by operators of holding/culture facilities or by fish health personnel involved in disease investigations. An autopsy manual with illustrations of common parasitic and disease conditions found in Australian lobsters would also be of interest to lobster fishers.

One of the conditions most likely to occur in captive lobsters is bacterial infections by opportunistic pathogens, those bacteria which are ubiquitous and only cause disease when the lobster is weak or when a particularly virulent strain of bacteria is encountered. It is well known that crustaceans can harbour bacteria in their body fluids apparently without causing the animal any harm. Whether the presence of bacteria in the hemolymph of lobsters is indicative of the likelihood of disease outbreaks and future stock mortality is not well understood. In addition to publication of a lobster autopsy manual, this project will provide information which will contribute to understanding and managing bacterial infections in captive lobsters. The information will be obtained from bacterial challenge experiments conducted on lobsters held in aquaria in the laboratory. These experiments will also provide descriptive material for inclusion in the lobster autopsy manual.

The techniques and information described in the autopsy manual can be used to investigate possible problems arising from mortalities of unknown causes, as well provide fishers and factory staff with a reference to consult when lobsters with health problems are encountered during fishing and processing. The autopsy manual will be of value to fish pathologists for use in disease diagnosis as well as to fishers, fish processors and researchers.
Evans L.H. & Brock J.A. 1994. Diseases on spiny lobsters. In "Spiny Lobster Management (Ed. B.F. Phillips, J.S. Cobb & J. Kittaka) pp 461-472. Blackwell Scientific Publications.

The autopsy manual will include details of approach to be followed in conducting an autopsy on a lobster, descriptions of assay methodology, normal ranges for selected immune and physiological parameters, expected deviations from normal in lobsters subjected to excessive postharvest stressors, photographs of gross and microscopic lesions and descriptions of pathogens observed in apparently healthy lobsters as well as in moribund lobsters.

Objectives

1. The publication of an autopsy manual to be used in the lobster industry. The manual will include details of approach to be followed in conducting an autopsy on a lobster, descriptions of assay methodology, normal ranges for selected immune and physiological parameters, expected deviations from normal in lobsters subjected to excessive post harvest stressors, photographs of gross and microscopic lesions and descriptions of pathogens observed in apparently healthy lobsters as well as in moribund lobsters.

Final report

Author: Louis Evans
Final Report • 2003-11-18 • 7.46 MB
1999-202-DLD.pdf

Summary

Data and information on lobster host defense responses, disease conditions, dissection procedures and laboratory investigation methods were obtained from the FRDC projects 94/134. 07, 96/344, 96/345 and 98/302 and other sources and collated into a publication on the nature and investigation of lobster diseases. Contributions to the book were sought from lobster researchers and fish health personnel from Australia and New Zealand. Following collation and editorial review, the individual chapters were circulated for review and comment. The publication, titled ‘A review of lobster diseases, their investigation and pre-disposing factors’ was published in 2003 and contains the following chapters:

  1. Lobster health and disease concepts (Louis Evans)
  2. Responses to environmental stressors (Louis Evans)
  3. Lobster autopsy procedure and immune assay methods (Louis Evans, Seema Fotedar and Anne Barnes)
  4. Collection and handling of blood samples from spiny lobsters (Brian Paterson, Patrick Spanoghe and Glen Davidson)
  5. Reagents and methodology for immune function tests (Louis Evans & Seema Fotedar)
  6. Review of adult lobster diseases (Frances Stephens, Louis Evans, Seema Fotedar and Brian Jones)
  7. Disease conditions of larval and juvenile spiny lobsters (Ben Diggles and Judith Handlinger)
  8. Biosecurity and food safety issues (Frances Stephens)

Rock Lobster Enhancement and Aquaculture Subprogram Project 4: pilot study of disease conditions in all potential rock lobster aquaculture species at different growth stages

Project number: 1998-304
Project Status:
Completed
Budget expenditure: $19,999.00
Principal Investigator: Louis Evans
Organisation: Curtin University
Project start/end date: 28 Jun 1998 - 7 Jan 2005
Contact:
FRDC

Need

The need for a coordinated sub-program, and research projects focussing on collection and neutrality, nutrition, health and system design and handling has been outlined in the background to this submission. Further evidence of the need for this and the other sub-program projects includes:

Project 1: COORDINATION AND SUB-PROGRAM MANAGEMENT: At a planning workshop in Hobart in 1997, an open forum of all participants identified 21 issues of concern to the aquaculture of rock lobsters. These were condensed into five major issues with each major issues condensed examined in detail by a discussion group. One of the five major issues was project management. Based on the range of research issues and other programs related to rock lobsters, well facilitated project management was considered a fundamental priority. With increasing demands being placed on scientists by their host organisations, the role of Sub-program Leader in addition to project commitments can be impossible to fulfil adequately. A dedicated Sub-program Leader will ensure the Sub-program runs effectively and objectives are delivered on time to the industry.

Project 2: COLLECTION AND NEUTRALITY: Before any large scale commercial on-growing of postlarvae is permitted, it will be necessary to establish what effect large scale harvesting of pueruli might have on the wild stock. A second critical need to the success of any commercial venture into rock lobster postlarval growout is that techniques be developed to harvest huge quantities of healthy pueruli. Research is needed to estimate the likely impact of large-scale harvesting of puerulus on the commercial fishery and to establish methods and equipment necessary to catch large quantities of pueruli in the most cost-effective way.

Project 3: NUTRITION: In Australia, opportunities to value add to the wild catch of lobsters or to on-grow juveniles taken from the wild is seriously constrained by the lack of a cost-effective and efficacious rock lobster feed. This contrasts with the developing industry in New Zealand where waste from the large mussel industry is an available and inexpensive source of feed. If feed comprises 40-50% of rock lobster production costs as is the case in other aquaculture industries (prawns, finfish), the development of a suitable manufactured feed is crucial for the successful establishment of rock lobster aquaculture in Australia.

Project 4: HEALTH: Due to the infancy of rock lobster aquaculture, disease conditions associated with production are poorly understood. Similarly, the prevalence of disease conditions in wildstock and their likely impact in aquaculture systems or extended holding systems has yet to be determined. While other factors associated with the establishment of rock lobster aquaculture are perceived as a higher priority, it is recognised that health monitoring and the early identification of diseases that may affect production is critical. In the short term, there is a need to establish a mechanism for the monitoring of disease conditions of juvenile and adult lobsters in land-based and sea-based holding systems. This will not only provide industry with a means of assessment of moribund lobsters, but will facilitate the identification of health research priorities.

Project 5: SYSTEM DESIGN AND HANDLING: Rock lobster fisheries throughout the world are generally fully or over-exploited while market demand remains very high with this product positioned at the premium end of the crustacean market spectrum. The proposed research will assist in increasing supply of this valuable product in a sustainable way and will consequently decrease pressure on wild populations. System design and basic husbandry information must be completed in conjunction with health and nutrition research as these factors combine to influence the efficiency of production.

Objectives

1. To establish a national network of rock lobster health and disease personnel.
2. To conduct a symposium on health and disease management in lobster aquaculture and long-term holding facilities.
3. To collate and document current state of knowledge on rock lobster diseases.
4. To provide a disease diagnosis service for existing FRDC rock lobster projects in Queensland, South Australia and Western Australia.
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