78 results

Seafood CRC: loss minimisation in farmed prawns through improvements in storage life and colour

Project number: 2010-707
Project Status:
Completed
Budget expenditure: $185,763.69
Principal Investigator: Sue Poole
Organisation: Department of Primary Industries (QLD)
Project start/end date: 30 Apr 2010 - 28 Feb 2013
Contact:
FRDC

Need

The prawn industry is being challenged to provide prawn product that maintains premium quality throughout an extended storage-life. Significant revenue loss for farmed prawns within the retail sector occurs through product not meeting market colour specification and also severe price reduction near the end of chilled storage life. The losses can be minimised by optimising on-farm production protocols to maintain a consistent colour in farmed prawns during frozen storage and by gaining additional shelf-life of chilled cooked prawns throughout the supply chain.

The opportunity is to introduce a range of technologies, along with widely-adopted proven best practise, that maintains premium quality after cooking and freezing. The technologies will incorporate natural compounds with antimicrobial/antioxidant properties, synergistic packaging, glazing and thereby extend chilled storage-life of the prawn whilst maintaining optimal quality. By maximising astaxanthin level at harvest and reducing degradation during storage, consistent premium red-orange colour of prawns will be assured for the retail market.

This research addresses the Program 3: Improving Farmed Prawn Market Value priority of APFA’s Five Year R&D Plan for the Australian Prawn Farming Industry, 2007-2012. Program 3 seeks to achieve the objective of increasing the average price received for Australian farmed prawns to $16.50/kg.

Objectives

1. Evaluate the effectiveness of natural extracts as preservation technologies for reducing microbial loads
2. Compare various packaging options which are available commercially and select the most appropriate for synergistic extension storage life and to develop ready-to-go concept products
3. Develop optimised on-farm processing protocols by combining the most suitable natural compounds and packaging to obtain premium quality prawns
4. Summarise current available information on world-wide best practice operations that maximise red colour in cooked prawns
5. Determine rate of astaxanthin loss during processing and frozen storage
6. Establish required astaxanthin level in harvested prawns to retain colour level (APFA 8+) through subsequent long-term frozen storage
7. Identify synergistic benefits of a combination of techniques, including live harvest holding (black tank) and optimal glazing methods on astaxanthin levels and colour retention
8. Extend and illustrate optimal protocols to the industry partners through on-farm trials

Seafood CRC: Towards all female Penaeus monodon populations using androgenic gland manipulations

Project number: 2009-759
Project Status:
Completed
Budget expenditure: $30,033.00
Principal Investigator: Abigail Elizur
Organisation: University of the Sunshine Coast (USC)
Project start/end date: 19 Mar 2010 - 29 Jul 2012
Contact:
FRDC

Need

The Australian prawn farmers are under intense competition from cheaper imported prawns. Most of the imported prawns are in the small size segment. Female prawns grow larger then males, therefore the creation of all-female prawn populations will provide a much needed competitive advantage and enable a more profitable farming of P. monodon in Australia.

Objectives

1. Optimise procedure for neo-male creation using androgenic gland implantations and MT treatments.
2. Cross neomales with females to establish viability and fertility of WW prawns
3. Grow WW P. monodon females on farm and research provider facilities to reach sexual maturity.
4. To cross WW P. monodon females with wild males (both on farm and at the research provider facility) and obtain viable all female offspring.
5. To assess the reproductive performance of WW females compared to normal WZ females
6. Assess production performance of all-female offspring compared with mixed population (on farm).

Final report

ISBN: 978-1-925983-38-8
Author: Abigail Elizur
Final Report • 2012-07-30 • 1.24 MB
2009-759-DLD.pdf

Summary

Australian prawn aquaculture production is based predominantly on P. monodon farming, with larger sized prawns attract premium prices in the local market. Females grow significantly larger than males, and hence, a technology to develop all-female monosex populations would offer competitive advantage at a local as well as international market. The primary objectives of this study were to first produce, and then cross, WW P. monodon females and obtain viable all-female offspring.

Unfortunately, the trials to achieve neo-males resulted only in external signs of masculinisation. Hence, other objectives could not be addressed. Since the project did not meet the agreed go-no go point, it was prematurely terminated. However, suggestions for subsequent studies are given to forward this research into the future.

Seafood CRC: farmed prawns in Brisbane and Sydney - a consumer study

Project number: 2009-742
Project Status:
Completed
Budget expenditure: $4,100.40
Principal Investigator: Karen Nelson-Field
Organisation: Australian Prawn Farmers Association (APFA)
Project start/end date: 30 Jun 2009 - 20 Nov 2009
Contact:
FRDC

Need

Little is known about consumer choices and barriers to consumption of Australian farmed prawns. APFA have formed a marketing sub-committee to help guide investment in product and market development projects in the CRC. The results of this small student based project will inform the larger "Passion for Prawns" and "Retail Transformation" projects by providing both primary and secondary research data on consumers in Sydney and Brisbane.

Objectives

1. To provide a report to APFA on consumer preferences when considering purchasing Australian farmed prawns in Brisbane and Sydney

Final report

ISBN: 978-1-925982-28-2
Author: Lindsey Peshanoff and Jackson Jaensch
Final Report • 2010-04-21 • 3.83 MB
2009-742-DLD.pdf

Summary

The report is based on both relevant secondary research and empirical marketing knowledge as well as primary consumer research, focusing on younger consumers. The instruments used encompass in‐depth interviews, focus groups, intercept surveys and a quantitative survey. Key areas for investigation include product origin and colour influences, product form preferences, barriers to purchase and communication.

Key findings of the study include:

  1. Australians exhibit a strong preference for locally grown prawns; however, there is a lack of an Australian offering in some prawn sub‐categories.
  2. Clear preferences for fresh over frozen and whole over peeled product forms and expressed lack of interest in pre‐packaged prawns.
  3. Price is by far the most common reason people don't buy prawns.
  4. Most consumers eat prawns, however only 1 in 3 young consumers are likely to buy their own.
  5. The limited number of 'brand‐attribute' associations that consumers have with prawns.
  6. Buying behaviour of prawns is generally low in involvement and habitual.
  7. Consumers buy from repertoires, so may 'switch' between prawns and other meat/seafood products from one purchase situation to the next.
  8. The limited number of 'brand‐attribute' associations that consumers have with prawns.

From these key findings six main areas of strategy were identified and discussed. These strategies were: communications, product form, pricing, target market, distribution and industry development.

Seafood CRC: genetic technologies to support a transformation to profitability and competitiveness in F. merguiensis and P. monodon

Project number: 2009-724
Project Status:
Completed
Budget expenditure: $265,540.00
Principal Investigator: Wayne Knibb
Organisation: University of the Sunshine Coast (USC)
Project start/end date: 14 Dec 2009 - 30 Mar 2013
Contact:
FRDC

Need

There is a need to meet the CRC’s desired $240 million gain in seafood value through innovative technologies as scheduled in the CRC program 1. This proposal will contribute up to 47% of this CRC goal, as explained in the “background” section.

This application also meets the need to respond to the FRDC’s challenge 3 (response to demand, profitability) and FRDC priority “develop innovative processes for value-adding through
development” (genetic improvement will return greater profit per kg, or increase kgs for same infrastructure). Should the “Seafarm” transformational model be adopted by others, this will directly support the achievement of FRDC’s key performance indicators “at least two companies accessing new markets”, and “at least two entities utilizing improved stock from selective breeding”.

This application supports the stated and written need from the APFA, as a major stakeholder, to achieve a method to apply its R&D levy for the whole of the industry, for both P. monodon and F. merguiensis. The application makes the case that as a transformational model for profitability through innovative technologies this project delivers industry wide outcomes

Objectives

1. Understand if past and existing breeding practices led to significant inbreeding (more than 2% per generation) and, if substantial inbreeding has occurred and will continue to occur, develop options to track family pedigrees and so more effectively limit inbreeding
2. Estimate genetic heritabilities and correlations for commercially important traits. This information will be available for companies to develop efficient breeding programs
3. Determine if functional markers for a range of commercial traits are commercially feasible. If so, these makers will be available for companies to integrate into their breeding programs through a selection index

Final report

ISBN: 978-1-925983-34-0
Authors: Janet Howieson Guan Tay Steve Iaschi Karl Hansal and Wendy Newton
Final Report • 2013-12-04 • 13.01 MB
2009-773-DLD.pdf

Summary

Seafarm, at Cardwell, for most of the last 20 years, has been Australia’s largest prawn farm and the major producer of Banana Prawns. This producer wanted to understand and resolve the suspected inbreeding/ loss of diversity issues, and if necessary, redesign their breeding program to ensure it would be sustainable in the long term. This project attempted a “forensic” examination of a prawn selection program with the intention that the information would help make the program more sustainable and contribute foundation knowledge of what likely happens in such mass selection programs conducted by other companies on organisms with very high fecundities. It was also tested whether hepatopacreatic parvovirus (HPV) was under genetic control.

This project was able to provide genetic management information that promoted increased productivity at Seafarm, helping to revise their genetic breeding program to mitigate inbreeding and restore allelic diversity. The revised program has halted further inbreeding; increased the diversity in the crossed lined; lifted the growth of the outcrossed lines vs the inbred lines; and accelerated the rate of selection response.

Seafood CRC: Review of commercialisation approaches and options for generic aquaculture genetics databases for Australian selective breeding programs

Project number: 2008-769
Project Status:
Completed
Budget expenditure: $11,237.66
Principal Investigator: Nicholas A. Robinson
Organisation: Seafood CRC Company Ltd
Project start/end date: 31 Mar 2012 - 31 Aug 2013
Contact:
FRDC

Need

Aquaculture selective breeding companies established to service oyster (PO and SRO) and Barramundi industries in Australia are seeking advice on effective models for commercialisation, and a number of selective breeding companies in Australia have developed or are developing genetic databases which need to be supported, in the longer term, on a commercial basis.

There are very few organisations worldwide with extensive international experience in the commercialisation of aquaculture breeding programs who might be able to advise on commercialisation options. The industry needs somebody with these skills to recommend options for restructuring and organising the selective breeding programs in Australia so that they are more commercially viable.

It is unclear whether it is feasible to develop a generic database system that could be adapted to a range of breeding programs on different species and independent advice is required to review this issue and propose mechanisms to provide these services cost effectively.

There is a need to find cost effective genetic marker service providers.

Objectives

1. To review current technical and business models for oyster, barramundi and prawn selective breeding programs in Australia
2. To make recommendations aimed to facilitate the long term sustainability of the selective breeding programs in Australia
3. To ensure that the process and progress of the review is communicated clearly and transparently to industry stakeholders
4. To review options for the production of a generic selective breeding genetic database (go no-go decision subject to action plan)

Final report

ISBN: 978-0-9875953-1-7
Author: Morten Rye
Final Report • 2013-10-23 • 939.06 KB
2008-769-DLD.pdf

Summary

Objectives:

  1. To make recommendations aimed to facilitate the long term sustainability of the selective breeding programs in Australia
  2. To ensure that the process and progress of the review is communicated clearly and transparently to industry stakeholders
  3. To review options for the production of a generic selective breeding genetic database (go no-go decision subject to action plan)

Outcomes Achieved:

Options/recommendations for the commercialisation of these specific breeding programs leading to decisions on future directions and business plans for commercialisation of those programs have been presented to each of the sectors concerned. The review either directly or indirectly led to:

  1. New plans for the commercialisation of oyster selective breeding
  2. A new project to assess possibilities for the commercialisation of genetics services in Australia (led by CSIRO)
  3. Acceptance of a centralised selective breeding model by the barramundi industry and acceptance that alternative funding options for selective breeding need to be explored

Seafood CRC: Planning, implementation and commercialisation of the Australian prawn farming industries five year R&D Plan

Project number: 2008-764
Project Status:
Completed
Budget expenditure: $35,500.00
Principal Investigator: Helen T. Burvill
Organisation: Australian Prawn Farmers Association (APFA)
Project start/end date: 30 Sep 2008 - 29 Dec 2010
Contact:
FRDC

Need

Australia's prawn farmers have developed a five year R&D plan through rigorous consultation throughout the industry and with other stakeholders, such as R&D providers and funding agencies.

As a result Australian prawn farmers have identified their primary objective from investment in R&D is achieveing growth in an economic and environmentally sustainable manner.

They aim to do this by investing to increase the industries average production from 4t/ha to 8t/ha, increasing the farm gate value of farmed prawns from $14/kg to $16.50/kg whilst continuosly improving environmental management.

The R&D required to underpin achievement of these objectives has been broken down into three programs:
1. Improving domesticated broodstock
2. Improving prawn farm productivity
3. Improving farmed prawn market value

As such industry support for project development is based on both proposed new projects and existing projects contributing to achieveing these objectives.

Within the Seafood CRC industry involvement in project planning and review is considered a must, as is maintenance of the relevance of the R&D strategy. The Executive Officer position will be responsible for achieving this under the direction of the APFA Executive Committee.

Objectives

1. To ensure that the Australian prawn farmers are driving the direction and utilising the outcomes of their R&D investment to achieve targetted growth

Seafood CRC: Commercial production of all-female reproductively sterile triploid Giant Tiger prawns (Penaeus monodon): Assessing their commercial performance in ponds.

Project number: 2008-757
Project Status:
Completed
Budget expenditure: $124,250.00
Principal Investigator: Melony J. Sellars
Organisation: CSIRO Oceans and Atmosphere Hobart
Project start/end date: 31 Jul 2008 - 29 Jun 2010
Contact:
FRDC

Need

The Australian prawn industry needs a mechanism by which to confer genetic protection of seedstock with elite genotypes so that their commercial benefits can be made available to the entire domestic industry through the sale of elite seedstock for on-growing. To-date triploidy is the only available technology that is near commercialisation that provides a high level of genetic protection through reproductive sterility.

Triploidy has the added benefit of resulting in female populations, with females naturally growing larger than males. This attribute should provide further improvements on harvest yield beyond the performance provided from the elite genotypes alone. If this project demonstrates that total harvest yields are substantially improved through stocking triploids as predicted, triploid induction technologies will be of direct benefit to (and can be utilised by) the entire Australian industry as wild spawned females are also larger than males. This provides direct benefits to the industry independent of accessing the elite genotypes being produced by the four largest Australian prawn producers, providing immediate benefits for any Australian farm or hatchery producing seedstock.

Objectives

1. To develop P. monodon triploid heat shock induction systems that allow all eggs spawned from any one female to be exposed to heat shock at the same time.
2. To determine the performance (growth, survival, reproductive sterility and sex ratio) of triploid P. monodon when reared at commercial farms in earthen ponds relative to that of normal diploids.
3. To develop commercially relevant P. monodon triploid induction protocols for the Australian industry that accommodate constraints such as a natural spawning cycle (e.g. not reversed light as with experimental stocks), proximity of heated water to spawning tanks and systems available to add heated water to apply the shock).
4. To transfer commercially relevant triploid induction technologies to one or more commercial hatchery.

Final report

ISBN: 978-1-925982-00-8
Author: Melony J Sellars
Final Report • 2012-05-04 • 2.68 MB
2008-757-DLD.pdf

Summary

Several Australian companies currently have breeding programs producing domesticated and selective-bred Penaeus monodon lines. The most advanced of these lines have demonstrated high commercial pond performance over several generations. However, there is a risk for the breeding program companies, due to on-sale or on-rearing of their selected postlarvae. To avoid this problem, genetic protection for the selectively bred prawns is required; however, to-date there is no commercial method for fail-proof genetic protection of prawns. Triploid induction is the only methodology that has been trialled experimentally that shows promise of genetic protection in prawns. However, there are limited reports of triploid induction in Black Tiger Prawns and no studies have reared the larvae through to harvest age and conducted rigorous performance measurements for this species.

This project aimed to develop a technique that would be suitable for commercial triploid induction (which gives each individual an extra set of their own chromosomes; a process that occurs sporadically in nature) of whole spawnings of the Giant Tiger Prawn. A methodology was developed to induce whole spawn triploidy with temperature and chemical shocks. However, hatch rates from this system were consistently low. Despite this a chemical induced triploid family with a high induction rate and reasonable larval survival was produced at a commercial hatchery, allowing rigorous tank-based performance assessments to be carried out.

The overall performance of triploids was comparable to other penaeid prawn species with some exceptions. In triploids, survival was lower, and females were significantly larger. Furthermore, there were more males than females with a 1:1.625 sex ratio and reproductive age triploids were unable to produce viable offspring. This demonstrates that triploidy would provide the industry with a method of genetic protection for Black Tiger Prawns, however significant challenges in maintaining high hatch rates, survival rates and induction rates of the triploids when inducing whole spawnings on a commercial scale still remain.

Seafood CRC: increasing seedstock production of domesticated giant tiger prawns (Penaeus monodon) through improved male fertility

Project number: 2008-756
Project Status:
Completed
Budget expenditure: $78,100.00
Principal Investigator: Greg Coman
Organisation: CSIRO Oceans and Atmosphere Hobart
Project start/end date: 31 Dec 2008 - 29 Nov 2010
Contact:
FRDC

Need

Improving domestication of P. monodon is listed as the top R&D target within the APFA five-year plan (2007-2012). Improving fertility is listed as a key strategy for improving domestication.

If domesticated P. monodon broodstock can be produced economically at a commercial scale, Australian prawn farmers will be in a position to significantly improve farm yields and profitability through selective breeding. To date, P. monodon breeding programs have used both green-water pond systems and clear water systems for rearing domesticated broodstock; with the different systems having certain advantages and disadvantages. Developing protocols enabling a pond-rearing phase within the broodstock production cycle has potential to greatly reduce costs of broodstock production, allowing more companies to maintain domesticated lines and increase production of domesticated-selected seedstock throughout the industry.

In 2002, an APFA-lead research consortium carried out a series of FRDC-funded projects to establish a traditional family-based selection program largely using pond-rearing. However, throughout 2006 and 2007, problems with reproductive tract development and fertility of the pond-reared males significantly compromised the domesticated stocks within the program. In two successive generations across two different pond environments, the gonadal development and fertility of the pond-reared males was found compromised. This project aims to determine ‘if’ and ‘how’ a pond-rearing phase can play a role in producing commercially-viable numbers of P. monodon broodstock.

Seedstock production of broodstock reared in clear water systems has also consistently been constrained by low egg fertilisation. However, the effect that male fertility is having on egg fertilisation rates in clear water systems is not known. The proposed project aims to develop reliable means to evaluate male fertility, and practical measure/s of male fertility which can be used by industry. Such objective measures of male fertility will enable male constraints to seedstock production to be identified and overcome.

Objectives

1. Determine whether assessments of spermatophore development and sperm count must be standardised to the moulting cycle to allow accurate evaluation of male fertility.
2. Determine whether male fertility at the time of mating can be predicted by earlier fertility assessments (i.e. months prior to mating).
3. Determine whether sperm count and/or morphology are objective measures (estimators) of male fertility.
4. Develop practical and predictive means to evaluate male fertility that can be used by industry (using outcomes of objectives 1, 2, 3).
5. Determine whether the reproductive development and health of tank-reared males differs significantly when males are fed a ‘typical’ pond diet with or without being exposed to a short term low temperature stress compared to males fed a ‘typical’ broodstock diet with or without being exposed to a short term low temperature stress.
6. Determine whether the reproductive development and health of males differs significantly when males are reared in outdoor ponds at different densities
transferred from ponds to tanks at different ages, and
in tanks maintained under ideal broodstock-rearing conditions from juvenile to adult.

Final report

ISBN: 978-1-925982-83-1
Authors: Greg Coman Brian Paterson Stuart Arnold Roger Chong David Mann Jeff Cowley Andrew Wood
Final Report • 2010-11-30 • 1.71 MB
2008-756-DLD.pdf

Summary

Given the rationale that pond systems are likely the most cost-effective system for large-scale production of Giant Tiger Prawn (Penaeus monodon) broodstock, this project aimed to determine whether pond-rearing poses a significant risk for broodstock production.

The gross reproductive development of males reared in low-density broodstock ponds was found comparable to sibling males reared in controlled-environment tanks. Furthermore, none of the environmental 'stressors' and dietary manipulations examined impacted on male reproductive tract development. Thus, within the boundaries of the parameters tested, we can state that rearing of male broodstock in low-density ponds does not pose inherent risks of gross reproductive tract impairment.

The project also focused on developing an objective measure of 'male fertility' that could be used commercially; and which could be employed within a monitoring regime. None of the simpler assays, which have typically been used as 'proxy' measures of male fertility, were found to correlate with egg fertilisation rates. One assay that was tested, evaluated levels of 'activation' of 'matured sperm' exposed to 'egg water' (EW-AR assay) and this activation correlated with egg fertilisation. Therefore, this provides a reliable measure of male fertility. However, whilst providing an objective measure, this assay is not straightforward to implement commercially; and certainly the applications of this measure are likely restricted. Importantly, an overall approach to long-term monitoring of stocks is suggested; this approach incorporating application of simpler spermatophore/sperm assessments and the EW-AR assay at different points throughout broodstock rearing and at stocking of the hatchery.

During the project, a previously undescribed abnormality termed 'hollow sperm syndrome (HSS)' was observed through histology. Whether the presence/prevalence of such abnormal sperm impacts egg fertilisation rates negatively is not yet known; and further research is thus required to establish its commercial importance

Seafood CRC: Increasing the profitability of Penaeus monodon farms via the use of low water exchange, microbial floc production systems at Australian Prawn Farms and at CSIRO

Project number: 2007-224
Project Status:
Completed
Budget expenditure: $204,757.29
Principal Investigator: Nigel Preston
Organisation: Australian Prawn Farmers Association (APFA)
Project start/end date: 29 Sep 2007 - 30 Oct 2010
Contact:
FRDC

Need

The economic viability of the Australian prawn farming industry is under threat because of the increased production of shrimp in south-east Asia and the substantial decrease in global prawn prices. The Australian industry is experiencing difficulty competing with imports – prawns can be landed from China and Thailand for $7 to $9 per kg, compared with the current cost of production in Australia of $5 to $12 per kg. In addition, the industry is under increasing pressure from environmental regulators to reduce the scale and impact of nutrient discharges from prawn farms.

The critical need is to develop a production technology for P. monodon that enables Australian prawn farmers to gain the same improvements in production efficiency that have been achieved overseas with P. vannamei with high intensity, zero discharge systems. The need for the proposed research is to gain an understanding of the chemical and physical processes occurring in the zero water exchange ponds so as to be able adapt and manage this novel production system for P. monodon. A reduction in nitrogen input into the pond throughout the entire growing season is a critical part in managing a zero water exchange pond system. This can be achieved through lower feeding rates and the use of low-protein feeds. However, this can only be achieved by managing the system so that the prawns get a substantial part of their nutrition from the microbial floc. Hence, there is a need to develop protocols to maximise the nutritional value of microbial flocs and their physical characteristics. In doing this, it will be possible to reduce the amount of feed used and its cost for the production of the prawns, thereby improving farm profitability.

Objectives

1. Determine the effects of variations in nutrient concentrations, carbon source and water exchange on microbial floc formation, composition and persistence in commercial P. monodon ponds.
2. Evaluate the effectiveness of different carbon sources for microbial floc formation in commercial ponds
3. Determine the nutritional benefits of microbial flocs to P. monodon reared in ponds and quantify the associated reduction in feed costs
4. Quantify the effects of low water exchange, microbial floc production system on the reduction in farm nutrient discharge and overall effects on farm profitability

Final report

ISBN: 978-1-925983-89-0
Author: David M. Smith and Matt West
Final Report • 2012-01-06 • 2.26 MB
2007-224-DLD.pdf

Summary

The economic viability of the Australian prawn farming industry is under threat from increased production of farmed prawns in south-east Asia and the substantial decrease in global prawn prices.  The Australian industry is experiencing difficulty competing with imports; prawns can be landed from China and Thailand for about $8 per kg, compared with the current cost of production in Australia of about $10 per kg.  The industry is also under increasing pressure from environmental regulators to reduce the scale and impacts of sediment and nutrient discharges from prawn farms.  There is a critical need to develop production technology for black tiger prawns (Penaeus monodon) that enables Australian prawn farmers to gain the same improvements in production efficiency that have been achieved overseas with Pacific white shrimp (Litopenaeus vannamei), with high intensity, low discharge systems.  Australian Prawn Farms Pty Ltd (APF) investigated the production technology used for L. vannamei and concluded that it was not suitable for Australian farming conditions and for the culture of P. monodon.  As a result, APF did some preliminary trials using their own ideas for a low water exchange system that was more suitable for P. monodon, with promising results.  However, to make further progress, there was a need for a broader and more extensive research effort than APF could do on its own without some external funding and scientific support.

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